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self-cleaning glass grade nano titanium dioxide

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Introduction
 
The field of self-cleaning coatings on glass is divided into two categories: hydrophobic and hydrophilic. These two types of coating both clean themselves through the action of water, the former by rolling droplets and the latter by sheeting water that carries away dirt. Hydrophilic coatings based on titania, however, have an additional property: they can chemically break down adsorbed dirt in sunlight.
The requirements for a self-cleaning hydrophobic surface are a very high static water contact angle θ, the condition often quoted is θ>160°, and a very low roll-off angle, i.e. the minimum inclination angle necessary for a droplet to roll off the surface[1].
 Self-cleaning surfaces

Several techniques are known for the patterning of hydrophobic surfaces through the use of moulded polymers and waxes, by physical processing methods such as ion etching and compression of polymer beads, and by chemical methods such as plasma-chemical roughening, which can all result in ultra-hydrophobic coatings[2]. While these surfaces are effective self-cleaners, they suffer from a number of drawbacks which have so far prevented widespread application. Batch processing a hydrophobic material is a costly and time consuming technique, and the coatings produced are usually hazy, precluding applications on lenses and windows, and fragile materials. The second class of self-cleaning surfaces are hydrophilic surfaces which do not rely solely on the flow of water to wash away dirt. These coatings chemically break down dirt when exposed to light, a process known as photocatalysis. Despite the commercialization of a hydrophilic self-cleaning coating in a number of products, the field is far from mature; investigations into the fundamental mechanisms of self-cleaning and characterizations of new coatings are regularly published in the primary literature.
The discovery of self-cleaning behavior

The first self-cleaning glass was based on a thin film titania coating[3]. The film can be applied by spin coating of organo-titanate chelated precursor (for example titanium iso-tetrapropoxide chelated by acetylacetone), followed by heat treatment at elevated temperatures to burn the organic residues and to form the anatase phase. In that case, sodium might diffuse from the glass into the nascent titanium dioxide, causing a deleterious effect[4] unless preventive measures are taken. The glass cleans itself in two stages. The "photocatalytic" stage of the process breaks down the organic dirt on the glass using ultraviolet light and makes the glass superhydrophilic (normally glass is hydrophilic). During the following "superhydrophilic" stage rain washes away the dirt, leaving almost no streaks, because water spreads evenly on superhydrophilic surfaces[5].
The first commercial product

In 2001 Pilkington Glass announced the development of the first self-cleaning windows, Pilkington Activ™, and in the following months several other major glass companies released similar products. As a result, glazing is perhaps the largest commercial application of self-cleaning coatings to date. All of these windows are coated with a thin transparent layer of titanium dioxide. This coating acts to clean the window in two stages, using two distinct properties: photocatalysis and hydrophilicity. In sunlight, photocatalysis causes the coating to chemically break down organic dirt adsorbed onto the window. When the glass is wet by rain or other water, hydrophilicity reduces contact angles to very low values, causing the water to form a thin layer rather than droplets, and this layer washes dirt away.
The use of titania in self-cleaning applications

Titania (titanium dioxide) has become the material of choice for self-cleaning windows, and hydrophilic self-cleaning surfaces in general, because of its favorable physical and chemical properties. Not only is titania highly efficient at photocatalysing dirt in sunlight and reaching the superhydrophilic state, it is also non-toxic, chemically inert in the absence of light, inexpensive, relatively easy to handle and deposit into thin films and is an established household chemical that is used as a pigment in cosmetics and paint and as a food additive.
The mechanism

The anatase phase is the most photocatalytic among its polimorphic structures. Moreover, ultraviolet irradiation creates surface oxygen vacancies at bridging sites, resulting in the conversion of relevant Ti4+ sites to Ti3+ sites which are favourable for dissociative water adsorption. These defects presumably influence the affinity to chemisorbed water of their surrounding sites, forming hydrophilic domains, whereas the rest of the surface remains oleophilic. Hydrophilic domains are areas where dissociative water is adsorbed, associated with oxygen vacancies that are preferentially photogenerated along the [001] direction of the (110) plane; the same direction in which oxygen bridging sites align.[6]
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